Choke plunger stuck in carb. Anyone have any advice.
- Choke plunger stuck in carb. You may now clean the choke plunger and spring assembly, taking care not to lose any pieces! 6. Reinstall the first one and you should be good to go. Re: Stuck choke plunger « Reply #1 on: July 01, 2019, 10:32:43 am » If the usual doesn't work - WD40, carb cleaner - try an ultrasonic cleaner Logged Everything cost more and takes longer than you originally expected Feb 8, 2016 · Hi I've stripped the carb off my bike to fit a larger jets. Any help would be ap Feb 17, 2011 · Stuck Choke Plungers by Madbuffalo » Mon Nov 21, 2011 8:23 pm I'm wondering if anyone has any clever tricks for getting a stuck choke plunger out of the carb. By clicking on an affiliate link, you accept that third-party cookies will be set. You can pressure lube that cable too if you have one. What I am having trouble understanding is, how do they work? There is a hole in the bore, perpendicular to the choke plunger that I can see the choke plunger slide up and Nov 28, 2006 · I AM IN THE PROCESS OF CLEANING UP THE CARBS ON MY 96 ZRT 600, AND 2 OF THE THREE CHOKE PLUNGERS ARE FROZE UP SOLID. Having never taken one appart before, I was not sure that it had some trick Oct 29, 2022 · If you read the following article how to fix a stuck carburetor float, you will know what to do if your carburetor float is stuck. i did it all myself. It will run with the choke off if i rev the bike but if I try to let it idle it dies. Feb 17, 2011 · Stuck Choke Plungers by Madbuffalo » Mon Nov 21, 2011 8:23 pm I'm wondering if anyone has any clever tricks for getting a stuck choke plunger out of the carb. This time it cranked up fine and run, but it's still showed 3 lights into the rich cycle of the gauge. Jul 17, 2015 · What usually happens is water runs down the inside of the cable and corrodes the choke plunger bore in the carburetor. to/2CS4Jj1 If your choke plunger will not stay up, it means the detent is worn out. (I love that stuff) I ash canned my whole setup as the plunger would not budge and broke the bank and got the Mikuni 26mm setup. Hmmm. I left it on for 10 minutes then rinsed thoroughly. I've had this problem before myself and really had a hell of a time getting it out. Aug 16, 2024 · Loosen the cable attaching housing at the carburetor and slide it up as as far as possible until you see the internal cable. depends on how the choke was set prior to getting stuck, but most likely yours is stuck in the open, or no choke position. Have you cleaned/inspected the choke plunger? On these Mikunis, the actual plunger assembly can wear, become clogged or stuck, and the o-ring can fail. 2 of the 3 are froze in place and it's no wonder why I've been having a hard time starting it. After getting the choke Cable out of the plunger in the carburetor and the Spring out the plunger broke inside of the carburetor. How it’s noticed, is you go to pull the carb plunger at the handlebar and it either won’t engage or disengage… then you end up breaking the plunger assembly. Again, not sure if any of Feb 3, 2017 · Also, it runs better with choke completely off of carb, but to lean, on carb to rich, can i just keep plunger off, put choke housing back in, and adjust mixture to run good/bypass choke all together? We have tried penetrating oil, carb cleaner, heat, and excessive force. Heat up the carb body around the choke plunger. I can't seem to get it out. In this informative video Barry Wilson, owner of Wilson Auto Repair and LindsaysClassics. Feb 4, 2011 · this fall I replaced the choke plunger spring on my xlt 34mm carb on 1 cylinderI have noticed that, that cylinder is bogging down alot and my plug fouls A lot of people misunderstand how chokes work on carburetors. So I decided to take the carb apart check all the hoses. This gets right to the plunger body. Remove that one and screw the second into it's carb and adjust again until there is about the same amount of free play in the lever, tighten that up. No need to beat around the choke plunger bush and go off on a rant. Dec 15, 2019 · So I started looking at the carburetor and the choke lever seemed to only be opening halfway. Understanding the Carburetor Before diving into Dec 29, 2009 · plunger choke? Hi, did you mean the piece at the end of the cable that let's gas in the carb with the spring on it? If so, try the old plunger in the hole and see how it fit's, try some real fine steel wool and lightly clean the outside of the plunger maybe it's just sticky, or the choke bore is bad from forcing the plunger out, then you'll need a new carb, pm me if you like if you need any Jul 26, 2007 · I had this same thing occur on ours, and it was the choke plunger in the carb body that was seized-you can soak the plunger assy in a good penetrating oil (like PB Blaster) and it may free up. Sep 20, 2020 · As I suspected, choke cable was rusted right thru, and of course all the crud had run down into the carb and jammed the piston up. Unscrew the brass and shoot a little WD40 or penetrating oil in by the spring and let it sit, should loosen it up. It's stuck in the full on (open) position. Dec 30, 2012 · The choke plungers on my 79 el tigre 5000 are frozen in place and wont come out. The cable is usually fine, it’s the plunger in the carb body that seizes. May 31, 2012 · I just removed the carb on my 220 Bayou to find out why the choke wouldn't work, and why it wouldn't idle. I usually just unscrew the cap on top of the carbs and slide out the piston with the needle valve and disconnect the choke lever from the sled itself then take the carbs off with the choke cable Jan 21, 2008 · I was wondering if maybe my choke plunger is stuck causing my idle to mess up. As for the hoses and cables. Includes several extra parts not normally included in carburetor kits, like the check weight and metering rod retainer springs. evedently the choke plunger is 'stuck' in the carb (I think thats what it's Jan 21, 2014 · Just a FYI, if the choke plunger is that stuck due to gum and varnish buildup, I can almost guarantee the carb itself has some inside it (even though it may run fine at this moment). We fixed the problem, and now it will only run with the choke pulled out. May 25, 2008 · Hi Folks I have a stuck choke plunger (choke off) in one XS850 Hitachi carb, but can only find the exploded diagram for Mikuni's, as I've mislaid my n Unstuck choke plunger Dec 23, 2012 · i have a trx300 93' model, that has sat up for a couple of years, i replaced the carberator, cranked it up and it ran perfect. Do any of you guys have any advice on how to get it Stuck choke plungerSearch "fuel pump"@rickmachuta4115 Nov 3, 2005 · The spring is attached to the choke plunger. The corrosion seizes the plunger into the carb body. I had to drill thru the plunger, tap it, and thread a screw into it to act as a "handle" of sorts. However, like any carbureted engine, it can experience carburetor-related issues that affect performance and drivability. This article covers the symptoms of a stuck carburetor float, the best methods to fix it, and how to prevent it from happening again. Jun 28, 2022 · My choke plunger broke off last week and was stuck in the carb also. Problem is the choke cable broke right where it connects to the brass plunger or what-ever it's called inside the carb. At this time, the starter path opens inside the carburetor and a thick mixture is sucked out toward the combustion chamber. Now, pull up and the slide and jet needle should come out. Ok I have a 2000 KTM Lc4-e 640 with 9900 hundred miles. Sep 8, 2010 · Well past few weeks i noticed my choke would only move about a 1/4 of an inch so i knew something wasnt right. I left the "choke cable" Dec 18, 2006 · Figured stuck choke. e. The rod is loose when cable operated because the spring loaded ball (s) are normally removed and the rod is nowhere near a sliding fit in the choke bodiesmore a sloppy fit! Do as Red says to set the plunger clamp positions (pretty much dictated by not wanting the black choke knob to hit the petrol tap when choke is fully on). Worked perfectly a month ago for deer hunting, been sitting in the garage. Serving as the heart of many engines for over a century, the carburetor's primary responsibility is to mix air and fuel in the right proportion to facilitate efficient combustion. I have read a lot online about people using a torch to free Aug 13, 2009 · Hey Guys and Gals, I 've got a 98 ZRT 600 with the PTO side carb choke plunger stuck. If you're lucky and the enrichener cable is still attached (and not rotted) to the plunger, that may help you get the plunger out. im thinking that maybe my choke plunger is stuck out because it doesnt seem to want to go back in all the way Mikuni Starter, Choke Plunger Fitting - VM24-26 Flange Type 0 Review (s) Add review SKU VM15/62 Apr 16, 2009 · sounds like the choke is stuck. Take apart and remove any rubber parts if using a torch. com, g Jan 25, 2010 · i've a 78 honda cb200 and the choke doesn't seem to work at all, i rebuilt the carbs using a kit and when i had the carbs off the chokes seemed to be working fine when i moved the lever, when i try to start the bike with choke it wont start and so i have start it and hold the throttle open a bit Nov 24, 2012 · Sup fellas. Aug 2, 2013 · You pull on the cable and the end of the choke plunger breaks off where the cable attaches, leaving the choke plunger seized and stuck down in the carb (likely). 5. Pulled engine over by hand with carbs and plugs removed and fuel sprayed everywhere, blowing out of the plug holes like Old Faithful. It’s VERY common with the pre 2008 TTR125. Thank you Oct 14, 2013 · plunger I had plunger stuck recently on a carb I was rebuilding , I couldn't get it out with needle nose pliers , soaked it with carb cleaner for a day and finally got it out , the used one I put in slipped right it and wasn't sticky at all ------------if you go with a used one be aware there are two different lengths of plungers and the collar which hold it in place are different lengths also Dec 7, 2012 · Ok. Jan 25, 2012 · I'm pulling the carbs off my Z440 to give them a cleaning and the choke plunger is stuck in one of them. Thanks for watching and thanks for your Oct 27, 2008 · The choke plunger is pulled open by the cable and spring closes when you release the pull via the lever. May 5, 2012 · I tried to get my cables to work, but they had frayed and rusted and were binding internally, so I was unable to get mine to work. It's not a part of the carb assemblies. I say that because last time it was used it was most likely run and the choke was shut off. Also, there was no way to tell if the spring was actually strong enough to overcome the friction of cables and close off the choke plungers if the cable was "sort of" working, which is why I ditched it altogether. My plunger came out with compressed air as I was blowing out the carb passages. When I looked inside the hole, I saw what I am hoping is a brass plunger with two tabs on each side (which I have subsequently broken off when trying to remove it. You should be able to unscrew the nut completely, sometimes it's a pain to turn w/ the rubber sheath around the cable and nut. Remember that lifting the Plunger adds more gas so they may be right. any suggestions? When I got to disassembling the left hand carb, I found that the choke plunger has a little cylindrical nipple sticking out of it. If it's stuck, try a little penetrating oil soak then pull hard. Perhaps introduce solvent then a bit of compressed air ( preferably from downstream, or cylinder side). Broke off one side but was able to get it out. This step closes off the extra pathway for fuel, the enrichment circuit, returning the fuel/air ratio to normal operating levels. This comprehensive guide will help you identify, diagnose, and resolve common carburetor problems on your Honda Shadow 750. There is no retainer or keeper in the choke plunger bore, so try some good penetrating oil to break it loose, like PB Blaster. I HAVE HAD THEM SOAKING IN SEAFOAM AND HAVE BEEN SPRAYING CARB CLEANER FOR 2 DAYS AND THEY WON'T BUDGE. I've soaked it daily with wd-40 with absolutely no effect. Unscrew and remove the choke plunger and cable. I was pulling up the whole carb, flexing the intake boot, so I really didn’t want to pull too hard. May 25, 2010 · The brass plunger on the end of the choke (mislabled, it's actually a fuel enrichment valve) has a rubber tip on the end. 2Sets Carburetor Carb Starter Choke Plunger Kits Compatible for Mikuni HSR 42/45/48 TM 36/40 $2121 6% off promotion available FREE delivery Jul 28 - Aug 6 4. Mar 8, 2011 · PS: Also, try tipping the inlet mouth of carb up and pour some 50/50 acetone and auto trans fluid down the air inlet hole that feeds the choke plunger area. Jul 27, 2015 · The fact that the choke works means that it could be just a ring of gunk above where the plunger operates. Oct 17, 2010 · Yes, should be able to pull the choke plunger out of the carb completley. I tried s Aug 19, 2017 · It sounds like either the choke cable or the choke plunger (starter enrichment valve) is stuck? Try squirting generous doses of penetrating oil in the cable while you are operating the lever back and forth (don't force it too hard and break it) and maybe you'll get lucky. Jul 25, 2007 · The choke lever on that carb says choke but the function is to enrichen the start up circuit on other types of carbs, there is a butterfly or flap that closes off the intake venturi, like on a car carburetor and these are actual chokes the shut off airflow causes the starting mixture to be richer. I unscrewed the securing bolt and could see the spring but the whole unit wouldn't come out as I expected. I was looking online to buy a replacement but cant seem to find one. This confused me so I checked the right hand one again and noticed the passage in the carb body was blocked, so I stuck a pin through it and out popped a tiny rubber disc that looks like it would match the "cone" on Aug 13, 2015 · After fighting with my bike all day today - trying to understand why it sounded like crap - pop , pop at idle and stalling when slowing down, I google it and and found some info in regards to the choke being stuck on. a. If you removed the carb from the engine you might be able to chip at the gunk with a sewing needle. I pulled the cable off the carb and it was rusty inside there plus it was a Continuing with the Kawasaki KLT160, I needed to get the carburetor removed but the slide and choke cable were seized in the bore. A good way to free them up before sending out for actual rebuild Mar 17, 2021 · You mean the cable is sticking in the housing because of rust? Or the plungers are stuck in the bore of the carb body? If it is the plungers be careful as not to damage the carb. I have soaked it with wd40 and carb cleaner to no avail. Aug 16, 2010 · I ordered a replacement choke cable from PWonly. Other end should be a fuel pick-up in the float chamber. ) This thing is stuck! I have used carb cleaner, , Seafoam deep creep to no avail. What's the secret to getting them out? Thanks, Dave Nov 10, 2018 · Yeah, the choke plunger will not retract into the carburetor. " -This you?Short and sweet. Went to pull it down today and clean up, but the front carb choke plunger is STUCK inside the carb. This should be a Philips headed screw on the clamp. Pulled black sleeve back and removed the smaller threaded nut but cable doesn't pull out (like it does on my 500 Sportsman). I just changed my plugs and it starts VERY easy even in the cold without choking it. The Mikuni cable has a detent to hold the choke in position when pulled and the cable is adjustable. Remove the plastic nut that holds the cable to the carburetor and coax the plunger out. Jun 23, 2024 · May want to make sure you have some free play in the choke cable to ensure the choke plunger is seating. Jun 16, 2010 · I have a 1999 PW50. I have adjusted the idle all the way up, put a new spark plug in it, bench set the carb. Just a quick simple & cost-effective DIY to free up Stuck or Siezed Carbs, throttle bodies…. Unscrew and remove the cap. that little pencil eraser sized plunger is amazingly stuck and I hear the cable can easily rip out of the plunger with no hope of extraction or saving the carb. Dec 22, 2009 · You can also add some heat to the side of the bore with an electric heat gun to expand the bore to help the plunger slide out. question is when i put the new plunger kit in, should a lube be Here is a short video showing all the detail on how I freed a stuck Enricher/Choke Plunger on an Ozark 250 with Mikuni BS29 Carburetor. I admit it I broke it, it was not the previous owner. The Cable seams to work smoothly but it seams May 29, 2016 · Penetrating oil, let soak, work plunger in and out (and rotate) with needle nose repeat penetrating oil, soak, needle nose repeat with patience - it will come out eventually. Go out to start her up and the enrichment lever won't budge. A replacement assembly, which comes with the elbow, plunger and spring, is about $45 EACH. It's so bad i looked for a replacement choke and cable since they are so weird, but cant seem to locate one yet. I pulled the carbs off to clean them up. You can probably fish the cable end out with a small pick. Any tips will be greatly appreciated. If the plunger is supposed to come out from above, it is definitely stuck. Choke plunger stuck in up position. Can't really tell you which way they "get" stuck. Sep 12, 2018 · Fuel passageway that the enrichener plunger impinges on should daylight at cylinder side of carburator. Also consider that the Spring is rusty and binding directly on the Plunger. The plunger for the choke broke and got stuck in the bottom part of the bowl and the bottom bowl is now damaged. I don't know if enrichment plunger issues are covered in any of the carb stuff in the files section? A few other members have spent some quality time with their carbs recently and have documented their efforts. The best method I've found for getting the stuck ones out is heat. I ended up replacing the Harley choke cable with the Mikuni cable. It starts and runs fine but when i turn the choke off it dies. Jun 1, 2017 · I've had the plunger stuck inside the carb body before. you will have to get that out of the carb. "My choke plunger won't stay open. Once it’s spinning relatively free, use some pliers to Carbs - removing a stuck "choke" plunger If a triple carb has been sitting for a while and the "choke" (enrichener) has not been operated for a while, chances are you may be looking at a brass "plunger" that is now stuck in its little "hole" in the carb. The bike has the dual cable push - pull Jun 9, 2003 · choke Your choke has mud inside the carb. I Jan 1, 2021 · After using the Nibbi carburetor choke feature, you push down the Nibbi Choke Plunger to its original position. I had to remove the choke cable with the carb because the choke plunger is froze in its port. Your best bet is to get a manuel and reserve enough undistracted time to get it appart. i have never had this symptom myself so please, let us know what you . I pulled the carb apart to clean and let it soak in full strength Pine-Sol overnight. Aug 8, 2015 · Often after cleaning, especially if chemicals are used and the choke plungers assy left in place during cleaning, the choke plunger cavity loses all lubricant and the dry plunger won't release from the cavity. Since the choke closes the venturi, the engine will not work if the air is shut off, but since the by-starter is a separate system from the venturi, it is not impossible to ride even if gasoline is supplied Jan 2, 2015 · The plunger was badly stuck, and the owner broke off the tabs that the cable seats in. so it's not really a choke, its an enrichener valve if you want to get technical. I was able to spin the plunger with a screwdriver the next day. Shipped within 24 hrs (weekdays). The choke lever unscrewed from its seat, but was stuck. I haven't ridden the brute since April, and my carbs gunked up on me. It will be stuck and I can take the cable loose and manually remove the choke plunger from the carb with a pair of pliers. Jun 29, 2011 · General info: Model: 1980 GS850 Carbs: Mikuni BS32 heres my dilemma: the choke plunger in my carb #3 is stuck! any suggestions on how to get it out without ruining the internals of the carb body?! Attempts: 1. This type system is used on the CV34 and and other Keihin CV and CVK carbs. Does anyone know how I can free the plunger. com. Replace the choke plunger if it looks excessively scored, or if the rubber gasket is worn. 17. I run into a few of these every year, and eventually, I get them. I've tried PB Blaster and even a little heat. Tried installing it today but when I opened up the carb I'm not seeing a spring or choke valve when I look down into it. Common on a ttr125. Order a new one. I will clean it up real good and spray a little oil all over it and put it back in and works great but Dec 8, 2012 · This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. Has How To Replace Mikuni Carburetor Choke Plunger #snowmobile #vintagesleds #carburetor Garage Worx 2. Can’t get it separated from the bike because of the choke cable. If you are very lucky it will pull out with minimal force. Apr 24, 2013 · As I walk by it, I have been spraying it with PB Blaster, and yesterday I tried again just pulling up on the cable but its stuck in there pretty good. So three questions now: 1) should the choke plunger pull out of the hole as an assembly with/on the end of the actuator cable? 2) Is the choke in the wide open position possibly preventing the engine from starting and running ? Is it horribly flooded? 3) There are two wires that come out of Oct 1, 2012 · So my bayou 220 cranks, runs fine but after its warmed up and have ridden it a while it idles up really high. I have a stuck enricher plunger - the type with a needle on the end. . For really stuck ones ive hbad to drill them before May 20, 2014 · I am removing carb to clean it, after setting up way too long. Last year, I had to drill one out. A quick video on the method I use to remove a stuck choke plunger from a Keihin QA series carburetor which is common on Honda 250ES, 250SX and TRX250. Plunger choke no more, just a pull type like a real Glad that it workedChanging the Choke Cable on a 2014 TTR 125 Sep 14, 2010 · I have a 04 Foreman and I keep having the same problem with the choke. I'm was wondering how bad do I need the choke for a test start ? HOW TO REMOVE A STICKING IDLER PLUNGER FROM A CARBURETOR Stuck Choke Plunger SV Talk, Tuning & Tweaking Oct 24, 2009 · 79 El Tigre 5000 with 34 MM Mikuni carbs. back idle screws (the thick knurled ones you can hand turn on carbs side,) out all the way until no resistance is felt from spring or carb Nov 27, 2024 · If you pull the cable and it barely moves, you may think you have a cable problem, but it might be a stuck choke plunger inside of the carburetor instead. When I was taking the choke plunger out it was a PIA to get out it was stuck. Feb 11, 2013 · We are having trouble with the choke on my uncles 660 rhino. if you can unscrew the black cap over the choke plunger and spray some carb cleaner in there and it should break free. Your plunger is ruined. I was to impatient and didn't do the proper research online to figure out how to get the choke cable off the carb so i can rebuild it. clean it out but watch it is sping loaded open it slowly. 2. Dec 22, 2006 · well i started the carbs on my zrt600, and one of my choke plungers is stuck in the carb, i've got it threaded all the way out, its just stuck, any suggestions that wont ruin the cable or the carb? Jan 9, 2007 · Been messing with my Mikuni carbs over the weekend trying to set the chokes and I think I have the play set right at 1/8". remove one of the plungers from the carb, adjust the other until there is a little bit of free play in the choke lever, then tighten that one up. Soaked it in a ChemDip bucket for a night and then some PB Blaster and it free'd itself. I tried to remove it from the carb and i come to find its stuck in there. It was an easy job and no parts needed! Hope you enjoy :-) Cheers Mark⚙️ This channel Dec 11, 2024 · What tricks do you guys have to get a stuck choke plunger out of a Mikuni carb. Thanks Nov 23, 2011 · The choke should just pull out. The Honda Shadow 750 is a popular cruiser motorcycle known for its reliability and smooth ride. Feb 22, 2012 · Hello, anyone have tips on removing a brass choke plunger that's stuck tight in the carb. If it is frozen somewhere down near the carb you may have to take the Mar 27, 2022 · Edelbrock 4 barrel performer series carburetor rebuild kit, which will work on all performer Edelbrock carburetors. got a new cable but when trying to disconnect at carb, it was the plunger that was stuck. Removed carbs, found choke cable broken in toggle level end. tap and twist on enrichener ( choke) plunger to try to fracture any dried Jan 17, 2006 · hey yall. Then use a flat blade screw driver to get the choke plunger to spin. say couple hours. It tends to get into a bind if you don't keep an eye on it. Dec 18, 2009 · IMHO, it could bind at: - 21 Rubber Cap - 22 Brass Cap - 24 Spring - 25 Plunger I believe that most members are thinking that the Plunger itself is binding inside the Carb assembly. Expand the metal to allow gaps between will help the penetrating oil. Once it Carbs - removing a stuck "choke" plunger If a triple carb has been sitting for a while and the "choke" (enrichener) has not been operated for a while, chances are you may be looking at a brass "plunger" that is now stuck in its little "hole" in the carb. Need any advice at all on removing them. I keep reading that people have plungers that get stuck. I managed to pull the cable out o it, and the plunger is still in there. Also gets rid of the plastic parts on the Harley cable. I was not able to remove the "enrichment plunger", it seems to be stuck in the bore. Soak the cable with a penetrating product, (I used Corrosion X) This filled the plunger tube. ANYBODY HAVE ANY THOUGHTS? Sep 15, 2020 · I have a 2002 350TRX and wasn't used much recent years so the choke started not working/stuck. Then I pull apart the carb as far as I can and dunk it in some carb cleaner to eat Sep 27, 2011 · Here's what I do. While carbs were off, I noticed fuel puddled in carb mounts. the other three pull very easily but I cant budge the other. May 2, 2005 · I tried removing the choke cable from the side of the carb and making sure everything was working right, and to me it looked as it was. Apr 20, 2008 · the choke cable on my '97 Powder Extreme on the mag side is stuck and cause the choke lever to break. I took the choke cable off, and found that the choke/ enricher plunger was stuck in the carburetor. Dec 21, 2003 · I tore carb down on a friends 1982 440 single carb machine and the choke would not come out from the top end. to/2RWq0MW Micro cutters https://amzn. Stronger vibration than the ultrasonic might help, i. If I find one in the future, I may bring it back to The plunger is seized in the carb body. Of course it won't start without the choke. Thanks! Jun 15, 2011 · If a triple carb has been sitting for a while and the "choke" (enrichener) has not been operated for a while, chances are you may be looking at a brass "plunger" that is now stuck in its little "hole" in the carb. Did some research in the forum and found some good info. Loosen the clamp on the rubber flange to the carburetor. after it warmed up it started sputtering really bad when i hit the throttle. These videos are used for review of labs for students and creating a deeper understanding of the lesson/skill set. Jan 22, 2005 · The choke system consists of a metal plunger with a rubber gasket at the bottom. I know I say jet when I mean needle. It should all be attached together. Have it loose but can't get choke cable off. Replaced the choke cable back into the carb and tried it again. The plunger is stuck. now won't budge at all. Nothing. my son and I took the valve cover off and discovered a stuck intake valve. Clutch side carb came off without any issues, but have a problem with the Starter side carb. Tried to soak it in spray carb cleaner and wiggle it out. Treat the idle adjustment screw and the idle air screw the same as the float needle: If the tips are worn to any noticeable extent, replace them outright. I have seen MANY people co May 31, 2016 · Stock Carb Problem The problem stems from the choke cable slide in the carb has an O-ring that becomes corroded, swells up and then the slide seizes. Apr 20, 2021 · Hi. I'm feeding penatr Feb 4, 2021 · Pulling the choke knob on the clutch end pulls the plunger out. Jan 1, 2011 · I unscrewed the choke adjustor all the way out at the carb, and there is some dirt and rust in the hole. If you pull it out it chokes the engine and it idles up, then you push it back in and it stays on high idle/choke. Oct 8, 2011 · The choke cable wile not usually a problem can be a bugger to get out of the carb. well i just put some gas in the warrior and jump started it (battery was dead) and started riding. Tried to heat the carb body and pull/wiggle it out, which resulted in breaking the choke lever attachment point 3. Condition Possible Cause Correction COLD STARTING SYMPTOM Engine cranks but will not start 1) Choke not closing (frozen)2) Choke linkage binding 1) inspect choke plate and Black zip ties https://amzn. It's and 1999 XLT Touring w/ Mikuni Rounds slides. However only time my engine changes is when i slide my choke ALL the way over, doing it half way seems to change nothing. Jan 24, 2021 · No description has been added to this video. just keep track of where the hoses go so they go back on the same way. A mixture with excessive fuel (rich May 25, 2009 · Bike has been stagnant a few days waiting for the rain to let up. I followed the cable to the carb and then slid the boot up. Anyone have any advice. I have a 2012 TTR 125 L and I am having some carb trouble. Mar 15, 2024 · Stuck Choke PlungersI'd proceed with caution! These carb sets are not a dime a dozen any more! Send a message to Robert or Randy and see what they advise. Funny too because the gas tank looks New and the rest of the carb just looks 10x nicer than Dec 20, 2015 · My choke won't pull at all. You don’t actually remove your choke. Jun 24, 2023 · I fixed a stuck choke plunger issue by sticking the whole carb into an ultra sonic cleaner with a mild solution of simple green extreme (aluminum safe). we took the carb apart and the o-ring on the choke seems to be alright but, it Mar 24, 2010 · So I got the carb off to clean it out and been trying to get the choke cable out and it seems to be stuck? It should just slide out correct? I tugged at it a bit but nothing and don't want to pull too hard in case it screws something up. The Enricher (choke) Feb 25, 2009 · Going to visit my son this weekend and he's telling me he's got a choke plunger stuck in one of the carbs on his ZRT. On the side of the carb take off the choke plunger it has mud in it. You’ll still understand what’s involvedI had enough Oct 29, 2012 · Adjust choke cable to make the distance between fitting bottom contact surface (top of threads) and plunger bottom that same length with the choke lever in the off position. Won't move. This makes me believe they are also frozen in the on position. the slide in the carb works Nov 7, 2012 · Can't get the choke disconnected from my carbloosen the 14mm nut on the carb, but the cable and choke parts won't come up and outthe choke does move via the choke cable, so it's not stuck inplace, just won't come all the way out of the carb. Do this for each carb. more Jun 8, 2012 · Unscrew the cap, pull the plunger out of the carb all together, clean and reinstall. I have two stuck Jul 12, 2012 · Yo will likely wreck the choke plunger geting it out, if you can get pliers on it try twisting it back and forth then pulling outward, keep soaking it with carb cleaner or penetrating oil. Dec 29, 2022 · My choke lever on my handlebars was broken so as I was replacing it and backtracking the choke cable I found out the plunger and cable where stuck in the Carburetor. Apr 3, 2014 · In the process of cleaning my carbs i found that my choke cable snapped, i've unscrewed and removed the part that attaches to the carbs. The part didn't come with that the spring or valve. Sep 14, 2009 · My Rhino was backfiring so bad that it was blowing the carb off. Then fish the cable out with a set of needle nose pliers. Aug 24, 2015 · I won't bore you with the details, but getting my '06 TTR230 (Teikei Y26P carb) all buttoned up after a thorough cleaning, and I couldn't get the starter plunger out of its chamber while I was reinstalling the needle holder arm. 6K subscribers Subscribed Oct 10, 2012 · I have had that happen on carbs before and I have allowed them to soak and then I have used a heat gun and heated the carb up to break loose the plunger, then you have to just work it around and up and down until it slides out. Mar 11, 2014 · Clean with mineral spirits to remove any flammables , run compressed air to dry it up good and apply a small amount of heat with a torch at the body of the carb were the choke plunger is located and it will come out . I think I've got it narrowed down to the brass plunger in the carb. I've been out in the garage for a couple hours tonight working on my ZRT600 carbs with no luck. sounds like you have a stuck choke. Spray some Wd-40 or carb cleaning solvent down in there and it should loosen up the funk that build around. The way I usually fix it is to remove the choke knob from the bar area so that I can get more slack in the cable at the carb body. It must be corroded in, because pulling on the cable wouldn't break it loose. Anyone have a sure fire way of getting it out? I dunno Mar 19, 2010 · 87 big red carb choke plunger stuck never seen anything like this. The efficiency of this mix is crucial. The sled will fire and run cold but once up to acceptable temps if you give it gas it will fall on its face. But, you can bypass it easily. Once the plunger is out clean the OD of the plunger well, spray with carb cleaner and using the screw run it in and out of the choke bore to clean out any gunk. Been a while. Dipping the carbs or using carb cleaner will probably destroy that tip. Wouldn't be a huge deal, except, you can't remove the back plate with the lever in the down position! Any ideas? It's been Apr 28, 2022 · This is by no means an exhaustive list, but it includes some of the most common problems with carburetion symptoms and some troubleshooting ideas. When a plunger Mar 27, 2019 · It's the choke plunger that's attached to the choke cable. Inside i can see there is what looks like a flat head screw. Do I have to remove the larger nut next to carb (12 mm)? I Sep 4, 2016 · In the carbs I noticed Only one choke plunger works, 1 moves but the stud (little bit) is broken, 2 others stuck (the other without stud). Oct 15, 2023 · A Brief Overview of Carburetors Before diving into the choke's role, it's beneficial to understand the fundamental function of a carburetor. my choke cable was sticking so i decided to replace the cable since my new carb came with a new starter valve assembly, well now it runs horrible, when the lever on the Jul 4, 2006 · Mine was stuck too, it should come right out, but they are prone to seizing in the bore. G'day guys, I find and fix the stuck choke problem on MAX the DR650. Dec 27, 2008 · I just bought a new sled and the choke plunger is stuck on one of the carbs and doesn't want to let go. While its out the cable should move freely, if not get a new cable, they're like $18. Does this thing unscrew, then is the plunger behind it? Also any general advice? never seen anything like this. When I freed it up I also found the choke cable had a sheath on the inside and it appeared to be melted to the cable also causing an issue. Ours was a hopeless cause, and we wound up installing a BBR carb kit on it. Any other ideas? It’s a mikuni carb on a 2018 ttr 125. Am I missing something here or am I missing parts. So Im putting everything back together and now it Sep 11, 2022 · I tried removing the choke cable and all I got was a spring and a tiny bit of something. enelntpt tmearps yqfbue jiglpbj pzhr yilwx ctuudv pyao mqpq spu